Transforming Multi-Plant Operations Through a Unified ERP

Real Results: From Operational Silos to Unified Success

Customer Overview

With over 25 years of expertise in the steel manufacturing sector, Sawaria Pipes Pvt. Ltd. established itself as a leading manufacturer of transmission line towers, telecom towers, windmill structures, and solar power structures. Backed by annual fabrication and galvanizing capacity of 120,000 MT each, Sawaria operates a highly complex manufacturing ecosystem. To gain control and streamline operations across its 3 locations.

Sawaria

Business Challenges

  • Difficulty tracking material movement across plants and production units

  • Limited visibility into captive consumption of raw materials

  • Challenges in monitoring fabricated items through intermediate production stages

  • Complex management of job work receipts and returns between locations

  • Absence of centralized operational visibility

  • Dependence on local servers and on-premise IT infrastructure

  • Time-consuming and complex reporting requirements management

Business Solutions

  • Enabled inter-plant stock transfers with centralized inventory tracking

  • Configured captive consumption tracking for accurate material utilization

  • Tracked fabricated items across intermediate production stages seamlessly

  • Automated job work inward and outward location processes

  • Provide operational visibility through centralized ERP software dashboards

  • Eliminated local server and on-premise dependency with centralized cloud access

  • Delivered customized reports and dashboards for management insights

Results

Operational Benefits:

  • Real-time visibility of inventory across all locations

  • Enhanced control over job work operations

  • Accurate tracking of material movement throughout the supply chain

  • Standardized business processes across manufacturing units

IT Benefits:

  • Eliminated dependency on local servers

  • Reduced infrastructure investments

  • Lower system maintenance costs

  • Minimal reliance on internal IT resources

Conclusion

Before implementing Absolute ERP, managing operations across multiple manufacturing locations meant dealing with scattered information and limited visibility for Sawaria Pipes Pvt. Ltd.. Bringing everything onto one cloud-based ERP platform changed that. Having access to real-time data helps teams make quick decisions without any operational complexity.

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Recently we have gone GO LIVE, our industry is a very complex industry having Rolling Mills and Tower Industries at different locations, Captive Consumptions, movement of fabricated Items at middle stage from one location to other location / transfer to Job work locations and it receipts at alternative unit or return from job worker is designed in a very specific preference where double work system is not there. It is user friendly, a layman can work here due to the easy steps properly defined. Reports are attractive and in view mode. Cloud data server, hence no local server required, no additional staff required to maintain local server and to invest a big amount for server, apart from that the absolute ERP staffs are very co-operative and friendly.

Dinabandhu Sahoo - General Manager
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